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Ductile Iron Pipes

Jointing Details

Jointing Details

Socket & Spigot Flexible Push-on Joints

This joint is commonly and widely used. Ductile Iron pipes comprise of socket and spigot ends. The inside surface of the socket has grooves to hold the rubber gasket. The gasket has a hard part called the 'heel' which gets engaged in the groove of the socket to firmly hold the gasket. The other part of the gasket is the bulb portion which is comparatively softer than the heel portion of the gasket. Both softer bulb and the harder heel portions of the gaskets are vulcanized to form a circular single part. The spigot of the next pipe has a taper portion to facilitate smooth insertion of the spigot end in to the socket of the pipes. The spigot is inserted into the socket holding the rubber gasket. The spigot exerts uniform circumferential pressure over the soft portion of the rubber gasket and the pipe is pushed in to the socket until one line of the insertion mark gets into the socket and the other insertion mark is visible. This is to ensure that a small gap is left between the two pipes in order to ensure the deflection in the pipeline and also to accommodate the linear expansion due to thermal effect on the pipeline laid above ground. In this fashion the pipeline is made continuously.

Push on joint pipe-2
Push on joint pipe-1
Flanged Joints

Flange joints are rigid joints. Flanges are fixed on either ends of barrel pipe piece. This type of joint can be made in Ductile Iron pipes in different manufacturing processes. They are:

1. Integrally Cast flanged pipes:

In Integrally cast flanged pipes the Ductile Iron pipes with flanges are cast in foundries with integrally cast flanges on them. These flange pipes are normally of small length say up to 2 m.

2. Welded-on flanged pipes:

In Welded-on flanged pipes the flanges are welded on to the ends of the pipe barrels.

Flange Joint
Double Chamber Restrained Joints

Double chamber restrained  pipes are designed in such a way that individual pipes are connected using the lock system to form one complete system without need of welding, screwing, testing, surface treatment or without having problem of loosening.  This type of Joint provides restraint against axial movement of pipe with the use of lock segments, which are restrained by the socket sloping face and weld bead. Locking segments are placed along the periphery of the pipe spigot and tightened by wrapping belt.

Picture-1
Joints with Restrained gasket

Ductile Iron pipes comprise of socket and spigot ends. Special types of gasket, with metal inserts are used in this type of joint. The metal teeth allow the spigot to be pushed into the socket. However, once the spigot is fully inserted, the teeth hold the spigot and restrict it from coming out.

Sit gasket